Machinery Manufacturing Endoscope
Mechanical Manufacturing Endoscopes
Precise Inspection, Empowering Efficient Production
In the field of mechanical manufacturing, non-destructive testing and preventative maintenance of equipment's internal structures are core elements for ensuring stable production quality and improving overall equipment efficiency. Traditional testing methods rely on equipment disassembly, leading to a labor time loss rate exceeding 30% and potentially causing secondary damage due to assembly errors, increasing production costs. Mechanical manufacturing endoscopes, with their flexible probe technology and high-definition imaging systems, can penetrate deep into enclosed chambers and complex channels within equipment to achieve non-destructive testing (NDT), providing core technical support for quality control, fault diagnosis, and lifecycle management throughout the entire mechanical manufacturing process.
Product Applications
Covering the Entire Mechanical Manufacturing Process's Inspection Needs,The application scenarios of mechanical manufacturing endoscopes span key stages such as mechanical design verification, precision machining of parts, assembly and debugging of complete machines, and equipment operation and maintenance services, providing customized solutions for inspection pain points at different stages.
Component Production and Processing Inspection
During component manufacturing processes such as casting, forging, and welding, the detection rate of internal defects (such as pores, burr inclusions, cracks, and incomplete weld penetration) directly determines the product qualification rate. Mechanical manufacturing endoscopes can accurately capture the internal microscopic morphology of components through deep hole probing and weld imaging analysis. Surface roughness imaging can accurately identify failure modes such as tooth surface wear, pitting, and bonding, ensuring that component quality meets factory standards.
Equipment Assembly and Commissioning Inspection
During the complete machine assembly phase, endoscopes can be used to verify the assembly accuracy of key components, detect residual foreign matter, and prevent equipment failures caused by assembly errors. Endoscopes can also be used to observe the contact accuracy of assembled parts in real time and measure assembly gap deviations to ensure compliance with equipment design drawings.
Equipment Operation and Maintenance Troubleshooting
During the entire equipment lifecycle, endoscopes serve as a core diagnostic tool. They can locate internal fault points without disassembling the equipment, shortening downtime, increasing troubleshooting efficiency by over 60%, and reducing repair costs by 40%.
Product Structure
Scientific Design, Guaranteed Detection Performance
The imaging probe, as the core sensing component, integrates a high-resolution imaging module and an adaptive lighting system. In terms of imaging, a 1/9-inch high-sensitivity CMOS image sensor is used, with an effective pixel count of 1 million, a resolution of 1280×720, and a dynamic range ≥44dB, capable of capturing grayscale differences in minute defects within the device. The illumination system uses 6 high-power LED beads, supports brightness adjustment, and features a diffuse reflection optical design to avoid overexposure caused by strong light reflection, ensuring uniform illumination in the detection area.
Flexible and Durable, Adaptable to Complex Environments The flexible insertion tube adopts a multi-layer composite structure. The inner layer is a polyimide (PI) guide tube, the middle layer is a 304 stainless steel braided mesh (braid density 90%), and the outer layer is a polytetrafluoroethylene coating. This structural design gives the insertion tube excellent flexibility, tensile strength, and wear resistance. The insertion tube diameter covers multiple specifications including 3.3mm, 3.9mm, and 4mm, and can be selected according to the detection channel size (minimum compatible inner diameter 4mm), ensuring smooth passage through narrow channels.
The USB 3-in-1 interface, with USB A and USB C ports, is compatible with Windows XP and above, as well as some Android systems that support OTG. Usage is simple: simply download the app to the output device and connect the camera via a USB cable to output images.
Real-time viewing is achieved via USB connection. You can save images or record videos of problematic areas, and the files can be saved directly to the output device.
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