With the development of technology and the increase in the precision requirements of product needs, traditional endoscopes, due to their large diameter and limited field of view, have gradually become difficult to meet the needs of modern rapidly developing industrial and medical fields for fine inspection and complex structure detection.The ultra-fine endoscope module has achieved higher detection requirements with its ultra-fine tube diameter, ultra-wide-angle field of view and agile image acquisition system, and is widely used in various industries.
EZON's ultra-fine industrial endoscope has a minimum tube diameter of 0.65mm (without LED) and a minimum tube diameter of 1.2mm with LED. The small head end allows it to easily pass through narrow spaces and complex structures. Ultra-fine endoscopes are used for inspection and quality control processes in places that traditional methods cannot reach, such as pipelines, turbines and engines. Through high-resolution cameras and lighting systems, inspectors can detect defects and anomalies in a non-destructive and accurate manner. This helps reduce downtime and maintenance costs and improve overall safety.
Clear images are essential for industrial inspection. Ultra-thin endoscopes are used for inspection and quality control processes in places that cannot be reached by traditional methods, such as pipelines, turbines, and engines. These endoscopes can be equipped with high-resolution cameras and lighting systems, allowing inspectors to detect defects and anomalies in a non-destructive and accurate manner. This helps reduce downtime and maintenance costs and improve overall safety.
Ultra-thin industrial endoscopes have not only achieved innovation in pipe diameter, but also significantly improved image quality. With the advancement of CMOS lens module technology, the pixels of ultra-thin industrial endoscopes have been continuously improved, and image resolution has also increased. The ultra-thin endoscopes currently produced by EZON use OMNIVISION's OV6946, OVMed® OCHTA, and OAH0428 bridge chips. The depth of field of 3-110mm can better observe subtle defects and damages to be clearly presented.
The resolution of the camera module reaches 720 x720P, and the speed of 30 frames per second improves the resolution. In addition, higher color fidelity and excellent low-light sensitivity of 3600 mV/lux-sec, as well as a high signal-to-noise ratio of 37.5 dB, provide clearer images.
In addition to small caliber and high pixels, the observation range of ultra-fine endoscopes is also expanding. The 120° wide-angle field of view enables users to observe a wider range of scenes at the same time, and the wide observation range greatly improves work efficiency. For example, in the precision casting industry, ultra-fine endoscopes can be used to detect tiny defects through the tiny aperture of the casting to enter the internal large space.
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Wide application
The advantages of ultra-fine endoscopes have made them widely used in many industries. The following are some of the main application areas
Aerospace
In the field of aerospace, ultra-fine endoscopes are used to detect the integrity of aircraft precision castings and other key components. Due to the complex structure of these components, traditional methods often make it difficult to reach the inner cavity for inspection, while ultra-fine endoscopes can effectively complete these tasks and ensure flight safety.
Precision component production quality inspection
In the electronics industry, with the increasing requirements for equipment precision, ultra-thin endoscopes can better directly observe the situation inside precision components, check welding quality, circuit boards and other tiny components, and ensure product performance and service life.
Medical devices
Ultra-thin endoscopes are used to diagnose and treat various diseases. Their small size makes them suitable for various types of minimally invasive surgeries with less invasiveness, thereby shortening recovery time and reducing the risk of complications. For example, they can be used to examine the digestive tract, bladder and joints. They can also be used in minimally invasive surgeries such as neurosurgery, which can be used to pass through narrow spaces and reach deep tumors.
Conclusion
Ultra-thin endoscopes are widely used in various industries with their small size, large viewing angle, and macro distance. In the industrial field, in the medical field, the use of ultra-thin endoscopes has completely changed the medical field, making surgery more painful, faster and more accurate. In addition, their use in the industrial field has also improved production processes, reduced costs and increased safety.
